Saturday, November 27, 2010

Make Recycled Glass & Sterling Silver Earrings

Earrings by GeltDesigns
I love these earrings. These earrings are nice edition to our daily jewelry projects made from repurposed, found objects. We made these earrings from reclaimed, scrap sterling silver and scrap glass. As with all our prior projects in this series, we used no new or bought materials. The design was limited to stuff we had around the house and in the studio.

These earrings are easy to make and, unlike the past two projects (the vibrant, multicolored Glass Charm Necklace and the red Kiln Formed Bracelet), require no kiln.

Step 1
Cut the glass. We decided on a five sided shape. We sketched the shape on a piece of paper and then used the paper to trace our desired shape onto the glass. We used our favorite  glass cutter to cut the glass.

Keep the glass cutter well oiled for ease when cutting. To keep your glass cutter in good shape, see our tutorial How to Add Oil to a Glass Cutter.

Step 2
Drill holes in the top of the glass for the findings.  We used  diamond tipped drill bits  and a flex shaft , but you can use any type of drill to drill glass. For further instructions on how to drill glass, see our tutorial How to Drill Glass.

Step 3
File the edges of the glass with a  diamond file. Then tumble the glass in a tumbler  using real beach sand.  (we collected the sand from the outer banks of North Carolina), water and a touch of dishwasher detergent. The tumbler made the job easier, but you can use diamond files and diamond sand paper alone if you do not have access to a tumbler.

Step 4
Make the findings. In this case, we found some leftover 20-gauge sterling silver wire in our scrap bucket. We used a mandrel to make the ear wire. Here is a good time to confess that our very, very favorite mandrel used to be a block from my kids building block set. The block is the perfect size for hoop earrings and the block is a really nice color orange.

Straighten the Wire
We began making the ear wire by using our  nylon jaw flat nose pliers to straighten the wire. If you do not know how to straighten wire or you do not have nylon jaw pliers, see our tutorial How to Straighten Wire.

To make the ear wire, we made a small loop at one end of the 20-gauge sterling silver wire with wire looping pliers. over lapped the point of our loop. We bent the wire at an angle with so it will slip into the loop. We removed the formed ear wire from the mandrel and placed it onto a steel bench block and hit the wire with a rawhide mallet  to harden the ear wire so it will stay as we shaped it when used and worn. We made a matching ear wire and then, out of an abundance of caution, we tossed the ear wires back into our tumbler this time using stainless steel shot, water and dishwasher detergent to burnish the ear wires so they are both hardened and shiny.

Step 5
Scrap Sterling
Create the sterling accent disks. We used scrap sterling that we had previously textured in our rolling mill for another project. We used our  disc cutter  to cut small disks from the scrap silver. If you do not know how to cut circles in metal, see our tutorials How to Use a Disc Cutter or our slide show Make Your Own Discs with a Disc Cutter.

For more information on creating texture on metal with a rolling mill, see our tutorials How to Use a Rolling Mill or How to Make Charm Earrings with a Rolling Mill.

Step 6
Combine the parts to create the earrings. We fed the ear wires through the holes in the glass and the sterling silver disks to complete the earrings.

Further Reading
GeltDesigns Tutorials by Topics
Jewellery from Recycled Materials (Jewellery Handbooks)
Making Designer Mixed-Media and Memory Jewelry: Fun and Experimental Techniques and Materials for the Home Studio
Complete Metalsmith: Professional Edition
Jewelry: Fundamentals of Metalsmithing (Jewelry Crafts)

Other Tools
Rolling Mill

Day 7. Week 1. Jewelry from Found Objects.  $ spent: 0
New Jewelry a Day. Join the adventure.





Friday, November 26, 2010

Make a Kiln Formed Bracelet

Kiln Formed Bracelet by GeltDesigns
OK. I know that not everybody has glass fusing equipment. Not all of our posts will upcycle glass, I promise.... but we fell in love with the red glass in our Glass Charm Necklace we made yesterday.

Reds (especially reclaimed reds from window glass) can act really strange when fired in a kiln... but this red did not. In fact, we thought the red was even more attractive after firing. So we decided to create a bracelet that did not match but would coordinate well with the Glass Charm Necklace.

Step 1
We cut the red glass into three strips measuring about 9 inches long and 3/4-inch wide using a glass cutter. Repeat to create three identical sized strips. We used a Toyo Pistol Grip Glass Cutter (ours is pink) because it is really comfortable to use and ergonomically sound, but any glass cutter will work.

Adjust the size of the strips, if needed, based on the bracelet size you need. If you are not sure what size bracelet you need, consult our tutorial How to Determine Bracelet Sizes.

Step 2
Wash the glass with glass cleaner to remove any grease and grim, including your fingerprints.

Step 3
Stack the three strips of glass and place them into your kiln on a kiln shelve prepared with fiber paper or shelf primer to prevent the glass from sticking. Arrange the stack so that the glass strips sit evenly.

Step 4
Fire the glass in your glass fusing kiln to tack fuse the glass. We used our Paragon Industries SC Jewelry Kiln - 8" Deep Firing Chamber to fire the glass, but you can use any glass fusing kiln. The firing schedule to tack fuse the glass will vary depending on your kiln and the glass you are using. Firing is especially tricky when using reclaimed glass because you will not know the temperature for slumping, tack fusing or full fusing the glass you are using. Be prepared to experiment and stay close to the kiln to watch the progress of your glass as it fuses. Allow the glass to cool to room temperature before you remove it form the kiln.

Step 5
Grind the edges of the glass, if needed, to even out the edges. For this project, we used our Power Max II Glass Grinder - Glass Grinder, but we also have Glastar Allstar Grinder that we love. You can use any glass grinder or you can file by hand using glass hone, diamond coated files or diamond-coated sanding sponges.

Step 6
Cut the glass bracelet blanks into equal sized four pieces. Our pieces are about 2-1/4 inch long by 3/4 inch wide each, but your size may vary depending on the size bracelet you want to make. We used our tile saw (a MK Diamond 158252 MK-145 1/2-Horsepower 4-1/2-Inch Wet Tile Saw) to cut the glass.  If we were to make the bracelet again, we would fuse the four pieces the size we want rather than fuse one large blank and then cut it into pieces with the tile saw.

Step 7
Drill holes in the glass pieces. We used diamond coated drill bits (Pro-Quality 20-Piece Diamond-Point Bit Set for Rotary Tool - Glass, Stone, Ceramic) and our flex shaft (Foredom 2230, SR motor, Jewelers Kit) to drill two holes in each glass piece. We drilled one hole on each side of the glass and centered the holes. If you do not know how to drill glass, see our tutorials How to Drill Glass or How to Make Sea Glass Beads.

Step 8
Fire the glass to slump and fire polish. Include an annealing ramp when firing. Again, the firing schedule (and the annealing time) will vary. Watch the glass to see when the pieces slump. We annealed the glass for over an hour. Allow the glass to cool to room temperature before removing the glass from the glass fusing kiln.

We used a Paragon Industries FireFly Multi-Purpose Kiln - Digital to form the bracelet links because it is a top loading kiln. We prepared our fused glass bracelet former by covering it with fiber paper. We placed the four glass pieces on the former so they were centered and would slump into exactly the same shape.

Step 9
String the bracelet. We used black elastic beading cord (Stretchrite Beading Cord Elastic 5 Yards Black 3961-B) to thread through the four formed glass pieces of our bracelet. The truth is this cord is not a product we use often. It may have been left from a project my daughter and I did with the girl scout troop, but the cord worked well. We both liked the look of the black against red and the black beading cord accomplished our goal of creating the look of a glass cuff bracelet.

We tied the elastic cord on the inside of the bracelet so the knot would not be seen when worn We then secured the tied not with a drop of glue. We used G-S Hypo Cement, but other good choices for glue include: E6000 Industrial Strength Glue Adhesive or Aleene's Jewelry & Metal Glue.

Further Reading
Fused Glass Tutorials by GeltDesigns
The Exotic Art of Glass Bracelet Forming
A Beginner's Guide to Kiln-Formed Glass: * Fused * Slumped * Cast
Richard La Londe: Fused Glass Art and Technique
Fused Glass Handbook
Warm Glass: A Complete Guide to Kiln-Forming Techniques: Fusing, Slumping, Casting
Contemporary Warm Glass: A Guide to Fusing, Slumping & Kiln-Forming Techniques
Contemporary Fused Glass

Day 6. Week 1. Jewelry from Found Objects.  $ spent: 0
New Jewelry a Day. Join the adventure.


Thursday, November 25, 2010

Make a Glass Charm Necklace

We love glass and we especially love to take old cathedral glass and remake it, repurpose it and upcycle it into stunning jewelry. For this necklace, we used five pieces of broken, scrap glass in vibrant colors.

The necklace makes is dramatic and makes a wonderful clanking sound when worn.

Step 1
Cut the glass. We cut the glass using a 2-inch hole saw in our drill press. If you do not have access to a drill press or a hole saw, then you can use a glass cutter and either a glass hone or a glass grinder to shape the glass into a circle.

Step 2
Drill holes for findings. We drilled a hole in the top of each glass circle using a diamond tipped drill bit in our flex shaft. You can use any drill to drill glass (a flex shaft, a drill press a Dremel or even a hand drill). If you do not know how to drill glass, see our tutorial How to Drill Glass.

Step 3
Smooth and polish the edges. We fire polished the glass in our glass fusing kiln. If you do not have a kiln to fire polish cut glass, than you can use a diamond hone, diamond files and diamond coated sandpaper or sanding sponges to sand and then polish the glass. If you do not want to hand polish glass (and it is time consuming so we would not want to do so), then you can sand the edges enough so they are jewelry smooth and then etch the glass to create a mat finish. If you do not know how to etch glass, see our tutorial How to Acid Etch Glass.

Step 4
Make the findings. Rather than building a bail from wire, we made duplicates of the same "S" links we used to make the chain. If you do not know how to create an "S" link, see our tutorial Make Your Own "S" Clasp. The process of creating an "S" link to use as a finding is the same as making an "S" clasp.

Step 5
Attach the charms to the chain. We used a handmade chain that we made from 18-gauge round copper wire. We attached the charms by feeding one loop of the "S" link through the hole we drilled in step 2 and then affixing the charm to the chain using the other side of the "S" link. If you want to learn how to make an "S" chain, see our tutorial Make Your Own "S" Chain.

Further Reading
GlassWear: Glass in Contemporary Jewelry
Totally Twisted: Innovative Wirework & Art Glass Jewelry
Jewelry Upcycled!: Techniques and Projects for Reusing Metal, Plastic, Glass, Fiber, and Found Objects

Tools
SE Diamond Hole Saws 1/4" - 2 3/8"
Toyo Pistol Grip Glass Cutter
Glass Grinder - Glastar SuperStar II Grinder
Power Max II Glass Grinder - Glass Grinder
Stained Glass Glastar Allstar Grinder
Pro-Quality 20-Piece Diamond-Point Bit Set for Rotary Tool - Glass, Stone, Ceramic
DMT D2K 2.5-inch Dia-Sharp Diamond Mini-Hone Kit of C, F, E
SE 180mm Diamond File Set (5 Piece)
SE Diamond File Set - 12 Pc

Materials
Bare Copper Wire, Annealed, 1lb Spool, 18 AWG, 0.0403" Diameter, 195' Length 
Tarnish Resistant Copper Wire 18 Gauge 10 Yard (9.1m) Copper Color

Happy Thanksgiving all!

Day 5. Week 1. Jewelry from Found Objects.  $ spent: 0
New Jewelry a Day. Join the adventure.

Wednesday, November 24, 2010

Make a Stone & Elastic Belt (Made from Hair Bands)

Sometimes a girl just needs to renovate old jewelry. I had this necklace made of donut shaped beads carved from a green mystery stone. There was nothing wrong with the necklace....except that it was boring.  What's more, my daughter and I agreed that there was something icky about the way the wire showed through the center of the donut holes.

So we took the necklace apart and used the beads to become a stunning, 42-inch adjustable belt made with black elastic hair bands. We used 21 black Goody Ouchless Hair Elastics and twenty-two (22) 35mm donut shaped beads to create the belt. Here is how we did it.

Figure A
Step 1
Construct the belt link by link.

Step 2
Begin with one elastic hair band and one donut bead. Feed the elastic hair band through the center of the donut bead.

Figure B
Step3
Feed the right side of the elastic band over the donut and back through the center of the elastic band.

Figure C
Step 4
Pull the elastic band tight so it is snug around the donut bead.

Step 5
Feed the open side of the elastic hair band through the next donut bead and repeat the above procedure.

Step 6
Continue to create links until you have made a chain the length of the belt you need.

Step 7
Make the belt buckle.

Cut a four inch piece of 18-gauge sterling silver wire. Form the 18-gauge sterling silver wire into a circle and solder the wire closed using a soldering torch and hard silver solder.

If you do not know how to solder, follow the instructions in our tutorials How to Solder Using a Small Butane Torch, Soldering Tips for Jewelry Makers and Soldering Tips.

Pickle the soldered ring in a warm acid pickle bath to remove oxidation. If you do not know how to pickle silver, see our tutorial How to Make Pickle. Rinse the pickled silver in a solution made of a cup of water and one teaspoon baking soda to neutralize and remove the acid.

Form the soldered metal ring into a belt buckle. Use your round nose pliers to pull the soldered ring into an oval shape. Feed the silver ring through the last donut bead in your belt in the same manner you used the elastic hair bands in figures A, B and C photographed. Pull the silver ring tight as you did in figure C. Rather than add another bead, bend the sterling wire into a shape of a hook. Adjust the hook until it will fit through the donut bead on the other end of the belt and securely hold it.

Step 8
Test your belt. I plan to wear the belt with my LBD for Thanksgiving, but here it is with the sweater and jeans I was wearing when my daughter and I made the new belt.

We decided to add length to the belt so it drapes. We used an "S" link to hold the excess of the belt to create the drape. For instructions on how to create an "S" link, see our tutorial Make Your Own “S” Chain.

Further Reading
Tutorials by GeltDesigns
Hot Connections Jewelry: The Complete Sourcebook of Soldering Techniques
Step-by-Step Jewelry Workshop: Simple Techniques for Soldering, Wirework, and Metal Jewelry (Step By Step)
Art Jewelry Magazine: Precision Soldering Simplified; Give a Classic Ring a Twist with an Easy Forging Technique; Make a Basic Chain with Spring Links (Vol.3 No.1 November 2006)
The Complete Guide to Jewelry Soldering: What Works, What Doesn't, and Why!
Jewelry: Fundamentals of Metalsmithing (Jewelry Crafts)
Complete Metalsmith: Professional Edition

Materials
Goody Ouchless Hair Elastics
Forest Green Jasper Large Square Donut Focal Pendant Bead 35mm (1)
1 Ounce. (12 Ft.) Sterling Silver Wire 18 Gauge - Round-Half Hard

Tools
Blazer GB2001 Self-Igniting Butane Micro-Torch
SILVER SOLDER 1/4 OZ SHEET HARD
Soldering & Annealing Pan
CHARCOAL SOLDERING BLOCK 4 3/4 X3 X 1-1/2" INDIVIDUALLY BOXED
PICKLING COMPOUND SPAREX 2-1/2 LB BAG
Pickle Pot Sparex Acid Soldering Jewelry Repair Tools

Day 4. Week 1. Jewelry from Found Objects.  $ spent: 0
New Jewelry a Day. Join the adventure.