Showing posts with label Hardware. Show all posts
Showing posts with label Hardware. Show all posts

Wednesday, February 23, 2011

Make Hammered Copper Earrings from Washers


Before: Copper washers
In looking back through the projects we've made, my daughter and I realized that although we have shared many projects using copper washers, we did not share how to use copper washers to make fashion earrings. That omission did not seem very fair to ears... so today we decided to share an earring project. The question was... which one. There are so many different ways to use copper washers to make earrings. Oh... the choices.

These earrings are very simple to make using basic metalsmith techniques... but they are crowd-pleasers.

Materials
4 copper washers
20-gauge half-hard round sterling silver wire

After: Earrings by GeltDesigns.com
Tools
Mandrel
Round nose pliers 
Wire cutter
Wire round and cup bur (or flex shaft and cup bur)
Bordering or goldsmith hammer
Steel bench block
Soldering torch & equipment
Annealing pan
Flux
Sparex acid pickle
Pickle pot
Wet/dry sandpaper
Tumbler

Step 1
Make the ear wires. Create a loop at the end of 20 gauge sterling silver ear wires. Wrap the wire around a mandrel the size and shape of the ear wires after completing the first loop. Continue to wrap the wire until it wraps all the way around the mandrel. Cut the wire just before the wire intersects the created loop. Use pliers to bend the end of the cut wire so it is parallel to the loop. Use a wire rounder, needle files or a cup bur and a flex shaft to file the ends of the ear wire smooth. Repeat to make second ear wire.

Step 2
Hammer washer to add texture
Put the copper washer on the steel bench block and use your hammer to create texture in the washer. We used the hammer to create parallel lines just as we did in yesterday's hammered pendant, but you can use the hammer to create many different textures. Repeat with the remaining washers.

Step 3
Arrange the washers. Sweat solder the washers. We used a butane torch to sweat solder this project, but any torch will work (from a propane plumber's torch to a sophisticated goldsmith torch with an acetylene and oxygen mix).

Step 4
Attach the soldered washers to the ear wires to create the earrings.

Step 5
Tumble the earrings to harden, burnish and add shine.

Related Tutorials
Make a Hammered Pendant from Washers 
Make a Heart Pendant from a Copper Washer
Cold Enamel a Washer to Make a Pendant
Make a Stamped Pendant from a Washer
Make a Three Strand Bracelet from Copper Washers
Make a Bib Necklace from Washers
How to Make "Fish Hook" Ear Wires 
Thoughts on Soldering Torches & Other Equipment
Soldering for Jewelry Makers
Solve Your Soldering Problems

Further Reading
"Hot Connections Jewelry: The Complete Sourcebook of Soldering Techniques"; Jennifer Chin, 2011.
"Soldering Made Simple: Easy Techniques for the Kitchen-Table Jeweler";  Joe Silvera; 2010.


"Step-by-Step Jewelry Workshop: Simple Techniques for Soldering, Wirework, and Metal Jewelry"; Nicola Hurst; 2008.


Day 95  Month 4. Jewelry from Found Objects.  $ spent to date: 0
Found materials: copper washer, scrap sterling wire
New Jewelry a Day.

Tuesday, February 22, 2011

Make a Hammered Pendant from Washers

Choose two copper washers
We made this simple, elegant pendant with only copper washers and scrap sterling silver wire. I really like the way it looks... and I especially like the fact that few would guess that this pendant was made only from found materials.


Find scrap wire
Materials
2 copper washers
18-gauge sterling silver wire

Tools
Bordering or goldsmith hammer
Steel bench block
Soldering torch & equipment (optional)

Step 1
Select two different sized copper washers.

Step 2
Add texture to the washers by placing the copper washers on a steel bench block and then hammering the washers with a bordering hammer.

Step 3
Select or create a bail. we made our bail from 18-gauge sterling silver wire that we collected from our scrap bin.


Mixed metal layered circles pendant in sterling silver and copper with sterling silver snake chain
After: Sterling and Copper Pendant
Step 4
Put the textured washers on the bail. The bail will hold the two copper washers in place.... but if you do not want the washers to move (and make noise) when worn you can sweat solder the washers before putting the washers on the bail.

Related Tutorials
Make a Pendant Bail
Make a Heart Pendant from a Copper Washer
Cold Enamel a Washer to Make a Pendant
Make a Stamped Pendant from a Washer
Make a Three Strand Bracelet from Copper Washers
Make a Bib Necklace from Washers

Further Reading
"The Encyclopedia of Contemporary Jewelry Making Techniques: A Comprehensive Guide for Jewelers and Metalsmiths"; Vannetta Seecharran
"Complete Metalsmith: Professional Edition"; Tim McCreight; 2004.
"Jewelry: Fundamentals of Metalsmithing (Jewelry Crafts)"; Tim McCreight; 1997.

Day 94  Month 4. Jewelry from Found Objects.  $ spent to date: 0
Found materials: copper washer, scrap sterling
New Jewelry a Day.

Wednesday, February 16, 2011

Make Earrings from Copper Pipe and Wire

Before: copper pipe
My daughter and I both love the lush, elegant look of copper ....and it is an added bonus that we have an abundance of copper around our house leftover from renovations.

Today, we went back to our stash of copper pipe and cut pieces of pipe to make lightweight but large, elegant earrings.


After: Earrings by GeltDesigns.com
Materials
Copper pipe
16-gauge round copper wire
20-gauge round copper wire

Tools
Jewelry saw & blades
3M wet/dry sandpaper
Nylon jaw pliers
Chain nose pliers
Needle files (optional)
Round nose pliers or
Gather your too
Wire looping pliers
Mandrel or Wrap n' Tap pliers
Wire cutters
Flex shaft and 19 gauge cup bur or wire rounder
Rawhide or plastic mallet
Lortone Tumbler (optional)

Cut the pipe
Step 1
Create the copper beads. Cut the copper pipe with a jewelry saw. Use sandpaper to sand the edges of the copper pipe smooth.

Step 2
Slide the pipe on the wire
Create the beaded dangle component. Slide the copper pipe onto the 16-gauge copper wire. Form the wire around the copper pipe. Hit the wire with a rawhide mallet to harden the wire.

Make the ear wires
Repeat to create a matching component.

Step 3
Make the ear wires using round nose pliers to make the ring and a mandrel or Wrap n' Tap pliers to shape the ear wire. Hit the ear wires with the rawhide mallet to harden.

Step 4
Attach the ear wires
Attach the ear wires to the dangle component.

Step 5
Place the completed earrings in the tumbler to further harden the copper wires, prevent the earrings from becoming misshapen when worn and adding sparkle and shine by burnishing.

Related Tutorials
How to Make an Ear Wire Jig 
How to Straighten Wire
How to Smooth Edges on Wire
How to Measure Wire
How to Use a Wire Gauge
GeltDesigns Tutorials by Topic
Make an Enamel Necklace from a Copper Pipe

Make a Beaded Bracelet with Copper Pipe & Wire

Make a Neck-Ring from Copper Pipe

Make a Bangle Bracelet from a Copper Pipe

NJAD Index (Days 1 to 60) by Type of Jewelry
NJAD Index (Days 1 to 60) by Type of Found Object  


Further Reading 
"Contemporary Copper Jewelry w/DVD: Step-by-Step Techniques and Projects";  Sharilyn Miller; 2010.
"Complete Metalsmith: Professional Edition";  Tim McCreight; 2004.

Day 88  Month 4. Jewelry from Found Objects.  $ spent to date: 0
Found materials: copper pipe, wire
New Jewelry a Day.